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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive

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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive

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Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Guardrail Roll Former For 3–4mm Steel With Multi-Station Punching System

Key words : Highway guardrail roll forming machine/3mm steel roll forming line

Profile : Highway guardrail panel

Application : Highway median divider / Roadside safety fence / Expressway crash protection

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Heavy-Duty W Beam Roll Forming Machine With Hydraulic Pre-Cutting And Gearbox Drive

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This roll forming line is designed for manufacturers in the road safety industry seeking high-precision, heavy-duty W beam guardrails using 3–4mm steel.

2. Profile Description

  • W-beam guardrails are made from 3–4mm galvanized steel. Their corrugated shape offers high impact absorption and structural strength, widely used in highways for vehicle collision protection.

3. Production Process

  • Manual Decoiler → Feeding Guide → Leveling Machine → Hydraulic Punching → Pre-cutting Unit → Roll Former → Hydraulic Cutter

  • The process includes decoiling and guiding thick steel coils, flattening via a stand-alone leveler, hydraulic multi-station punching, precise pre-cutting, 28-pass forming by gear-box-driven roll former, and final hydraulic cutting for finished guardrail lengths.

4. Technical Parameters

Machine Analysis
Manual Decoiler Holds 5T coil, suitable for thick steel feeding
Feeding Guide Shovel-type guiding helps align thick heavy materials
Leveling Machine Stand-alone for better flatness control
Separates vibration from main roll former
Hydraulic Punching Four-station die ensures hole accuracy
Independent structure increases punching stability
Hydraulic Pre-Cutter Prevents coil end deformation before forming
Roll Former Gearbox driven for strength and precision
28 stations for accurate W profile shaping
Universal shaft drive enhances stability under load
Hydraulic Cutter Clean and powerful cutting for thick profiles

5. Key Focus

  • Heavy-duty 3–4mm galvanized steel forming
  • Stand-alone leveler ensures smooth feeding for thick coils
  • Multi-station hydraulic punching allows precise hole alignment
  • Gearbox + universal shaft transmission supports stability at high load
  • Pre-cutting design reduces deformation and improves accuracy
  • 28 forming stations for optimal profile precision

6. Production Line Components

Machine Quantity
Manual Decoiler 1 set
Feeding Guide 1 set
Leveling Machine 1 set
Hydraulic Punching 1 set
Hydraulic Pre-Cutter 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 1 set
Out Table 2 sets

7. Customization Options

  • For W-beam guardrail profiles, we offer customization on punching die layout, roll former station count (depending on regional profile variants), optional servo punching upgrade, hydraulic station flow optimization for faster punching, and adjustable width/forming rollers to match international W beam standards (AASHTO, EN1317, etc.).


Product Tags:

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Quality Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive for sale

Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive Images

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